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Douglas Connectors

 
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Tarfu43
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Joined: May 22, 2009
Posts: 32

PostPosted: Mon Mar 07, 2011 9:14 am    Post subject: Douglas Connectors Reply with quote

I'm currently installing a new lighting harness from Vintage Wiring of Maine. I've got two questions:

1) Where can I purchase some Douglas connectors? I don't need the shells, but the part in the middle that actually connects the two pins together. I'm dead in the water until I get those connectors!

2) I'm having trouble connecting several of the connections. It seems that it takes an awful lot of force to draw the two shells together and lock them. Is this normal? Any tips?

Thanks for the help!
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TomM
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Joined: Apr 18, 2005
Posts: 458
Location: Rhode Island

PostPosted: Mon Mar 07, 2011 9:51 am    Post subject: connectors Reply with quote

Vintage wiring of Maine had the center connectors when I installed my harness. They are expensive so be sure to salvge as many as you can from your old harness.
The connectors are a tight fit. A dab of dialectric grease (available at auto parts stores) helps.
Tom
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RICKG
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Joined: Aug 31, 2010
Posts: 1744
Location: SO IDAHO

PostPosted: Mon Mar 07, 2011 9:58 am    Post subject: Reply with quote

i believe the dielectric grease will also slow or prevent the dry rot and
ozone damage to the rubber grommets inside the shells.
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RICKG MC 51986 DOD 01-52, '50 CJ3a
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wesk
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Joined: Apr 04, 2005
Posts: 16358
Location: Wisconsin

PostPosted: Mon Mar 07, 2011 10:37 am    Post subject: Reply with quote

Kevin at Starr Electric and John at Midwest Military will have those and probably a wee bit cheaper.

When using the dielectric grease to help lube the parts be sure to coat the rubber bushings that the small hole in the metal shell pushes against, the small washer like piece that fits between the rubber bushing and the small hole in the shell and the small and large hole edges of the shells..

If after lubing the two metal shells still take 10 pounds of pressure to get even close to their slots then file a 1/32" off the new middle connector.
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Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

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Last edited by wesk on Tue Mar 08, 2011 8:56 am; edited 1 time in total
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Tarfu43
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Joined: May 22, 2009
Posts: 32

PostPosted: Tue Mar 08, 2011 8:43 am    Post subject: Reply with quote

Thanks, guys. I'll give your suggestions a try!
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wesk
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PostPosted: Tue Mar 08, 2011 8:58 am    Post subject: Reply with quote



_________________
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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WESTCOMVIC
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Joined: Dec 22, 2010
Posts: 49
Location: Victoria, B.C. Canada

PostPosted: Tue Mar 08, 2011 10:05 pm    Post subject: supplier of Douglas connectors Reply with quote

Check out www.eriksmilitarysurplus.com in California. Nice listing of male and female shells and related grommets etc.
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