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willysmjeeps.com :: View topic - Differential rebuild,lacking the original tools.
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Differential rebuild,lacking the original tools.

 
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bucky
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Joined: May 10, 2007
Posts: 25

PostPosted: Wed Mar 19, 2008 10:37 pm    Post subject: Differential rebuild,lacking the original tools. Reply with quote

After the success with the tranny and transfer,( Thanks for the help). Ive decided to do the rear axle bearings as well. I studdied the manuel( powertrain body and frame) M38. A few special tools required, of these I have a dial indicator only. I can handle everything ,but the pinion settings Im rather leary about attempting. Has anyone here done this job themselves? Thanks bucky
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tdavis
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Joined: Nov 25, 2007
Posts: 56
Location: Marietta, Georgia

PostPosted: Thu Mar 20, 2008 7:13 am    Post subject: Reply with quote

Bucky, I am working on it now (front axle - rear axle is next), although I am not changing out all of my bearings, mainly replacing seals. I am putting my front axle back together over the next few weeks and will post pics, etc. on my blog (see address in my sig below).

Where are you located?

I would recommend getting and reading Ludel's book as a supplement to the TM - his descriptions and commentary are very helpful:
http://www.amazon.com/Jeep-Rebuilders-Manual-1946-1971-Restoration/dp/0837610370/ref=sr_1_14?ie=UTF8&s=books&qid=1196280297&sr=1-14
He mentions "reaming" the old bearings out slightly to a "slide fit" to test shim thicknesses before pressing the new bearings on, for example. It also has some descriptions that made things much more clear.

Sample Pages:





You will need a 0-1" micrometer to measure shims, and a hefty torque wrench to torque the pinion nut back on right.

My approach, if I were doing all of the bearings, would be to replace the bearings and put the shims back with the exact same thicknesses, then use gear marking compound (GM PART # 1052351) and the dial indicator to test and adjust from there.

Having said all of that, I haven't done mine yet ... just thinking about it a lot! I am sure that there are people that monitor this board that have done this 100's of times so I anxiously await their responses too!
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Troy Davis
1953 USMC M38A1 (Work-in-progress)
Rebuild Blog: http://troy-m38a1.blogspot.com/
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Cacti_Ken
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Joined: Apr 20, 2005
Posts: 1021
Location: Silsbee, Texas

PostPosted: Thu Mar 20, 2008 8:59 pm    Post subject: Reply with quote

How does one get around setting the pinion adjustment without these tools?




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35th Inf. Reg. "CACTI" 4th I.D. VN
Amateur Radio K5XOM
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Bob_C
Site Administrator
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Joined: Apr 03, 2005
Posts: 271
Location: Chester County, PA

PostPosted: Fri Mar 21, 2008 9:13 pm    Post subject: Reply with quote

Moved to Tech Knowledge Base
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Bob Collins
1954 M38A1 MD79056
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bucky
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Joined: May 10, 2007
Posts: 25

PostPosted: Fri Mar 21, 2008 11:08 pm    Post subject: Reply with quote

Tdavis, Im from a little town called Lowden ,Iowa About 30 miles due east of Cedar Rapids. I call around and order the book tommorrow,clearly a valuable book to have. Thanks for the tip. Bucky
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