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willysmjeeps.com :: View topic - Tail light screws snapped. extraction?
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Tail light screws snapped. extraction?

 
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SledDog
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Joined: Aug 14, 2011
Posts: 91
Location: Litchfield Park Arizona

PostPosted: Sun Dec 23, 2012 9:29 am    Post subject: Tail light screws snapped. extraction? Reply with quote

Two screws in one of my tail lights snapped off in the housing. Other than using a drill, is there another option on removing these? I sort of attempted drilling but the bit walks too much and I'm afraid of damaging the threads in the housing.
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-Steve
'52 M38 MC68149
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major519
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Joined: Dec 09, 2010
Posts: 90
Location: Nipissing Ontario

PostPosted: Sun Dec 23, 2012 9:36 am    Post subject: Reply with quote

Good luck. Buy another tailight. I have never had any luck with drilling these, Maybe if yu were able to get in and grind the screw falt, center punch it and follow with a tiny drill you may be able to progressively work up in sizes until the screw is fully removed.
The usual case is that the drill "walks" and you end up destroying the housing anyways.... Crying or Very sad
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wesk
Site Administrator
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Joined: Apr 04, 2005
Posts: 16256
Location: Wisconsin

PostPosted: Sun Dec 23, 2012 9:57 am    Post subject: Reply with quote

Unless you plan on showing the jeep competitively just forget the on screw. The light assembly will work just fine without. It the empty hole in the lens is a bother just knip off the head of a screw and glue it in the hole. Use a slightly different looking screw head so you know which one to not try and turn.
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Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules.php?set_albumName=Wes-Knettle&op=modload&name=gallery&file=index&include=view_album.php
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Bretto
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Joined: Nov 24, 2010
Posts: 1390
Location: Orem, UT

PostPosted: Sun Dec 23, 2012 6:53 pm    Post subject: Reply with quote

I had to do this on 2 of mine. What I did was build up the broken screw with my MIG welder and when it was high enough, I was able to grab the blob with a vice grip. Being very careful and with the housing being aluminum you can do this and not have the 2 stick together. Also the heat from the weld is a big factor also.
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Brett
'51 M38
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SledDog
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Joined: Aug 14, 2011
Posts: 91
Location: Litchfield Park Arizona

PostPosted: Tue Dec 25, 2012 2:34 pm    Post subject: Reply with quote

Thanks for the suggestions. I think I'm going to end up doing what Wes suggests.
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-Steve
'52 M38 MC68149
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