M38A1 by the book tune up
- SteelTiger
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M38A1 by the book tune up
I am tuning up an M38A1 using the manual and have a question about the use of the timing light. Will a standard light work on the spark plug wire itself of must I have an adapter to place over the plug (like the manual say.....)
- wesk
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The plug lead is shielded with stainless steel braiding so the inductive style must have access to the inner wire. The adapter comes in the standard adapter tool set for military m series waterproof electrical systems. They seem to be overpriced nowadays at over $75 but still if you work on these systems then you should have the set. Yes you can spend many hours fabricating work arounds but then you must determine at how much per hour you value your time. By screwing the #1 shielded lead out of the cap you can replace it temporarily with a civvy plug wire and civvy plug and then you can use your inductive timing light.


Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
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45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
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- miljeep52
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- SteelTiger
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I ordered the part on ebay. Will see if it does the trick. Has anyone out there actually followed the 3 steps in the manual for a tune up (set points, adjust distributor, timing light (adjust distributor some more)). Were the results worth the effort or will I have to make more adustments and time by ear? Ideas?
- wesk
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I[ve been doing those basic three steps on point type distributors since 1960. It is the proper way and it is all that is needed.
Timing by ear is a rediculous exercise of intuition we really do not possess in our ear canals!
Ignition timing settings are established by the design engineer to be the best compromise between power, economy and longevity of parts. Timing by ear usually results in a very smooth running engine that may develope as much as one more HP but it causes heavier loading of the starter when cranking which shortens the life of the batteries and the starter. An aural errror in the retard direction can cause overheating of the engine.
So unless you're running a nitro dragster or 30" suspension rock climber or desert dueler just follow the manufacturers advice and set it by the book.
Timing by ear is a rediculous exercise of intuition we really do not possess in our ear canals!
Ignition timing settings are established by the design engineer to be the best compromise between power, economy and longevity of parts. Timing by ear usually results in a very smooth running engine that may develope as much as one more HP but it causes heavier loading of the starter when cranking which shortens the life of the batteries and the starter. An aural errror in the retard direction can cause overheating of the engine.
So unless you're running a nitro dragster or 30" suspension rock climber or desert dueler just follow the manufacturers advice and set it by the book.
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
- SteelTiger
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- SteelTiger
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OK - first two steps complete (though I could not seem to get the rotor off the cam - not sure why unless it is all one piece now, but that makes no sense.
I have ordered the adapter for the plug - am curious though, the manual shows the #1 plug on the engine to actually be the 2nd one back from the front - is that correct?
I have ordered the adapter for the plug - am curious though, the manual shows the #1 plug on the engine to actually be the 2nd one back from the front - is that correct?
- wesk
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If you are referring to the relative illustrations of Fig 75, 76 & 79 in TM 9-8014 then you are not aware that the numbering of the plug wires in the cap in fig. 79 are incorrect. Also #1 cylinder is at the very bottom of the illustration in fig 75 & 76.
The Army actually got it right in TM 9-8015-1 fig 106 on page 141.

The Army actually got it right in TM 9-8015-1 fig 106 on page 141.
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
- SteelTiger
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- wesk
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The cylinder closest to the radiator is #1.
You do realize that all the correct manuals for your M38A1 are for free and just a click away on this web site?
http://www.willysmjeeps.com/v2/modules. ... tit&lid=87 M38A1 parts manual
http://www.willysmjeeps.com/v2/modules. ... tit&lid=86 M38A1 ops and maintenance manual
Changes to above
http://www.willysmjeeps.com/v2/modules. ... it&lid=107
http://www.willysmjeeps.com/v2/modules. ... it&lid=100
http://www.willysmjeeps.com/v2/modules. ... it&lid=101
http://www.willysmjeeps.com/v2/modules. ... it&lid=102
http://www.willysmjeeps.com/v2/modules. ... it&lid=103
http://www.willysmjeeps.com/v2/modules. ... tit&lid=85 M38A1 Ordnance Maintenance Engine & Clutch
You do realize that all the correct manuals for your M38A1 are for free and just a click away on this web site?
http://www.willysmjeeps.com/v2/modules. ... tit&lid=87 M38A1 parts manual
http://www.willysmjeeps.com/v2/modules. ... tit&lid=86 M38A1 ops and maintenance manual
Changes to above
http://www.willysmjeeps.com/v2/modules. ... it&lid=107
http://www.willysmjeeps.com/v2/modules. ... it&lid=100
http://www.willysmjeeps.com/v2/modules. ... it&lid=101
http://www.willysmjeeps.com/v2/modules. ... it&lid=102
http://www.willysmjeeps.com/v2/modules. ... it&lid=103
http://www.willysmjeeps.com/v2/modules. ... tit&lid=85 M38A1 Ordnance Maintenance Engine & Clutch
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100
Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
- SteelTiger
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- BullRun
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