
I made a little progress this week. Got the under side of the body painted and the body sitting on the frame today. I still have a little tweaking to do on it before I can bolt it down though. The MD Juan floor pans are still giving me trouble. Found that the gas tank well is riding about 1/2" on the frame rail(won't let the body sit on the mounts on the driver's side), the MD Juan gas tank is about 1/2" too high on the trans hump (seat isn't sitting on the floor), and the cowl support (?) part that bolts to the frame (where the pedals go through the floor) wasn't made correctly (my clutch pedal is rubbing pretty hard on it). My driver's side front spring has about 5/8" less arch than the right side and the driver's side front frame rail is about 1/2" low. At least the NOS fenders fit right the first time! Now I'll have a week back at work to ponder what to do with it next week when I'm off again. I guess I need to order a few more rattle cans for the small parts and hard to reach places so I'll have that ready to go next week.
Matt



This shows the brace barely sitting on the frame
This shows that the brace is barely on the frame and the clutch pedal is rubbing pretty hard on the brace. It's gonna need a little encouragement from a BFH.
The gas tank neck is way off without shimming up on the back corner near the side of the body. MD Juan tank from Omix Ada. It is also about 1/2" taller, doesn't have the metal tab to hold the wiring, and there is no way to hold the strainer in the neck. Try to find NOS before you buy this!
Notice the floor panel alignment. I'm gonna have to actually cut the piece around the steering column to fit the seal.
With the gas tank shimmed up where it needs to be, all the seat mounting points except on the door jam will have to be shimmed 1/2".
The MD Juan rear panel looked good until I put the rear floor in. Then I could see that the verticle braces were about 3/8" short. I had to bend the floor up and the braces down a hair to tack the braces. The rear floor was US made, bought from Classic Enterprises, and was a perfect fit. 