M38a1 head rebuilt (and modded)
Posted: Sat Apr 27, 2013 9:06 am
The other day I went to the machine shop and picked up my spare head that I dropped off a couple of weeks ago to have it rebuilt and "modded".
He had to replace 1 valve because it was pitted top and bottom and couldn't reface it because there were some pits on one side.

He bead blasted the bowls to smooth them out and the intake to remove any casting burrs that might obstruct flow. He said it all looked pretty good before he did it though. He also took an extra .025" off when he was surfacing the head.

I might mention that this guy has been building high performance engines for about 45 years, so I trust his abilities. I know I am not going to pick up any major amount of power by modifying these engines, but it can't hurt (if done correctly and modestly it won't hurt reliability either). I also plan on balancing the rotating assembly when I save up the money to do the short block. Hopefully this will give me a little more rpm capability without worrying about "grenadeing" it (I know this engine is basically a tractor engine and isn't meant to run at high rpms, but less vibration is a good thing and a few more rpms won't hurt!).
I thought about getting the cam reground, but research shows that the stock cam profile is pretty good for low rpm (torque), and grinding for top end will hurt offroad ability. A Solex carb would help with a little more power, but I want to keep the stock look and I've heard they can be a pain to get dialed in. The exhaust manifold is supposedly a pretty good design already, so I'll check that out just to make sure there are no obstructions or restrictions. The sand blaster with a careful application of StarBlast should remove these problems. I'll remove them if needed and do a port/gasket match. This should help improve the flow. Besides, a Clifford exhaust manifold is EXPENSIVE! I don't know if the stock muffler is a free flow design or not, but it sure sounds like it is!
Hopefully these mods will help produce maybe 10% more hp (80 hp) and torque (125 ftlb), and add a couple hundred rpm capability.
He had to replace 1 valve because it was pitted top and bottom and couldn't reface it because there were some pits on one side.

He bead blasted the bowls to smooth them out and the intake to remove any casting burrs that might obstruct flow. He said it all looked pretty good before he did it though. He also took an extra .025" off when he was surfacing the head.

I might mention that this guy has been building high performance engines for about 45 years, so I trust his abilities. I know I am not going to pick up any major amount of power by modifying these engines, but it can't hurt (if done correctly and modestly it won't hurt reliability either). I also plan on balancing the rotating assembly when I save up the money to do the short block. Hopefully this will give me a little more rpm capability without worrying about "grenadeing" it (I know this engine is basically a tractor engine and isn't meant to run at high rpms, but less vibration is a good thing and a few more rpms won't hurt!).
I thought about getting the cam reground, but research shows that the stock cam profile is pretty good for low rpm (torque), and grinding for top end will hurt offroad ability. A Solex carb would help with a little more power, but I want to keep the stock look and I've heard they can be a pain to get dialed in. The exhaust manifold is supposedly a pretty good design already, so I'll check that out just to make sure there are no obstructions or restrictions. The sand blaster with a careful application of StarBlast should remove these problems. I'll remove them if needed and do a port/gasket match. This should help improve the flow. Besides, a Clifford exhaust manifold is EXPENSIVE! I don't know if the stock muffler is a free flow design or not, but it sure sounds like it is!
Hopefully these mods will help produce maybe 10% more hp (80 hp) and torque (125 ftlb), and add a couple hundred rpm capability.