Plug wires

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aforests
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Plug wires

Post by aforests »

Any way to repair the end of these plug wires, instead of buying replacement wires?

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Aaron
1950 M38 - #MC11328, 24volt, 1948 CJ2A (Lefty)

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wesk
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Post by wesk »

Yes. We still repair and build this type harness lead on modern piston aircraft today. The spring is retained by a left threaded pin that is screwed into the center of the wire. A pin vise is the ideal tool for removing and installing this pin. The red nipple just slides over the end of the wire and then you screw the pin/spring assembly into the end of the wire. The most common harness we repair today are the Slick harnesses. Champion now owns the Slick line.

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Image

This is a Harness small parts kit.

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This is the tool kit.

I've got a PDF somewhere for the harness repairs & assembly instructions on the Slick aircraft harnesses. It can all be adapted to these distributor harnesses.
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

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aforests
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Post by aforests »

Has anyone bought this set of plug wires? If so, how did they work for you? Quality? Length?, etc...

http://www.armysurpluswarehouse.com/m38 ... e-set.html
Aaron
1950 M38 - #MC11328, 24volt, 1948 CJ2A (Lefty)

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45auto
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Post by 45auto »

I have a set on my 52 and 51 M38. They are all the same length as the longest one and they fit and look great.
Harold W.
MVPA #6833
1945 GPW
1950 CJV-35/U
1951 M38 1952 M38
1962 USMC Contract M38A1
1953 Strick M100 1967 Johnson M416
1968 CJ5 4-Speed 1969 CJ5 V6
skyjeep50
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Post by skyjeep50 »

I didn't purchase a set from this retailer but the set I bought looks very much the same. Fits well and has been working great.
Image[/img]
1951 M38
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45auto
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Post by 45auto »

If you are interested in repairing the set you have, here is a kit on ebay. If nothing else, you can see what parts are involved with the repair.

http://www.ebay.com/itm/131439378229?_t ... EBIDX%3AIT
Harold W.
MVPA #6833
1945 GPW
1950 CJV-35/U
1951 M38 1952 M38
1962 USMC Contract M38A1
1953 Strick M100 1967 Johnson M416
1968 CJ5 4-Speed 1969 CJ5 V6
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