Project hardcore

Start your project thread here for advice and for others to follow along with your project. This is a long term thread.

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BBDE
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Posts: 79
Joined: Tue Mar 04, 2008 6:00 pm
Location: Berlin Germany

Project hardcore

Post by BBDE »

The next Project thread from me.

Some years ago, I bought a M38A1, which was complete with canvas top, doors, side curtains and was road legal and titled in Germany, until early in the nineties.
The Jeep comes from Denmark, was not drivable and had a not inconsiderable problem with rust.
Typical for vehicles from Denmark, I think.
Not the best climatic conditions for older vehicles.
But it was not expensive, so I take it.

To get the engine running was not a problem, the oilpump was faulty.

I took the Jeep apart, for storage and to rebuilt it later.
One time, the crankshaft and the gearbox found their way into my M38. nice to have spare parts, when you in need of them.
The years passed, other projects were more important, but the Jeep (in parts) was still there.
Occasionally, I rebuilt the engine ,the gearbox, do the springs and sand blast and painting some small parts. The frame I have pre cleaned for blasting.

This was in April 2011
The stripped and pre cleaned frame.
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As the body, so the frame has some rust.
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A lot of rust.
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The spring bushing’s are also gone to beyond.
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Some small parts for re use
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Some fitting
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Digging in the dirt and find a crack
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The first coat of black. After the next one the Sprigs are ready for assembly.
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Then, again, the years passed.
This year, I resume the project.
Before I do the frame, I had to overhaul the axles.
Need to be cleaned
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The last maintanance is long, very long ago
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The Diff looks very good
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Not so the wearing parts
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Some soaking in thinner
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So the blasting is easyer.
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Screws and plugs ready for use
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Knuckles primed
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Axle primed
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New Shells installed
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Usefull to clean the threads
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New bearings
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Cleaned and re packed with grease,
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The front axle is ready.

Continue with the rear axle.
Again, cleaning first.
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Looks like somebody once trys to remove the hub without a puller.
Yes, Bubba is all around the world.
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Old, but it works fine for that.
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This side looks a little bit like grease, the other side do not.
The bearings are gone
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The hubs re shaped and primed
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Primed
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When I start with my hobby, many years ago, I bough those bearings at my first parts collect trip, but never use them until this time.
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First coat drab.
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The shimms are rusty. Some time in citric acid and they are reuseble
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Right end play
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Next for drab
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Time for the frame again
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The rear crossmember was not the only rusted part
Not seen something like that before.
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After the welding was finished, I blasted the frame
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Primed it
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And painted it
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Those Ford GPW guys will hate me for that.
Years ago I got a box full of those original Eyebolt’s
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The rear axle ready to install
In the background under the cover, the "back to life" Jeep
http://www.willysmjeeps.com/v2/modules. ... ic&t=12400
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The frame ready to roll.
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Have some steeringboxes to look to.
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Many years ago I bough a Repair kit with this sector shaft comes from.
Get in the box only with a little ginding.
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The worm needed only a nice clean up
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How to hold the balls for assambling,
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And installed
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How you should use the TM’s if you are not for sure, how it goes,for example
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And installed
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All hoses and lines installed
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Ready for the power plant
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Need to install the exhaust.
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Except the muffler, the pipes are the old ones.
The muffler is a repro, so the tail pipe does not fit from the angle.
So I took a pipe from a VW Golf for adaption.
Need the flangle to be attached,blasted and coated
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So the Frame is done first of all

So far so good up to here, no trace of hardcore yet.
But this thread will be continued.

Sincerely yours
Frank
Last edited by BBDE on Sun Oct 25, 2020 5:03 am, edited 2 times in total.
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wesk
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Post by wesk »

Awesome progress! You clearly have a very well equipped shop and tool box. Looking very good!
Wes K
45 MB, 51 M38, 54 M37, 66 M101A1, 60 CJ5, 76 DJ5D, 47Bantam T3-C & 5? M100

Mjeeps photo album: http://www.willysmjeeps.com/v2/modules. ... _album.php
RonD2
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Post by RonD2 »

Hardcore is right!

Very nice to see. :D

Good luck!
Ron D.
1951 M38 Unknown Serial Number
1951 M100 Dunbar Kapple 01169903 dod 5-51

“The only good sports car that America ever made was the Jeep."
--- Enzo Ferrari

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BBDE
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Joined: Tue Mar 04, 2008 6:00 pm
Location: Berlin Germany

Post by BBDE »

Thank you,

So it goes on.

Some boxes full of stuff
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Do you guys know that a normal radiator can burn?
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When I took it apart, I discovered some deposits, like tar.
Even if the engine is at operating temperature,
You don’t get something like that removed with any miracle cure.
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Nice to have a specialist near by
t’s just stupid that he has stopped repairing radiators and only swaps modern, common ones.
The building, where the radiator shop is, itself is very interesting and also a steeped in history.
It was,as can be seen, the headquarters in (West) Berlin
and the location for the Billy Wilder comedy “one, two, three, filmed in 1961 with James Cagney as C.R. Macnamara, Coca Cola’s head of West Berlin Operations
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O.K. had an other one for spare to install
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Because of a dent,
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I had to take it apart for fixing the damage,
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so the next step was not so big.
The most work was done,
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I found a dealer who sells original NOS“early“grill’s for a fair price.
Absolutely the better choice.
Lucky me.
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Yet again, no trace of real hardcore.

Sincerely yours
Frank
Last edited by BBDE on Tue Nov 03, 2020 2:44 am, edited 1 time in total.
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Herrmann_Sherman
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Location: Germany near Frankfurt/Main

Post by Herrmann_Sherman »

Great restoration, impressively accurate pictures, professional work! And I also like the photo of the Coca Cola Company from the movie: 1-2-3, I'd love to see it live. Keep it up!

Kind regards
Herrmann_Sherman
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BBDE
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Joined: Tue Mar 04, 2008 6:00 pm
Location: Berlin Germany

Post by BBDE »

What is coming is not really a surprise, rather a confirmation.
Seems familiar to me, I’ve seen it somewhere before.

Body work

Now I have two M38A1 bodys left.
Both in very rough condition.
What is rusted, dented and damaged at the one, is the same at the other.
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Stay healthy

Frank
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