Some years ago, I bought a M38A1, which was complete with canvas top, doors, side curtains and was road legal and titled in Germany, until early in the nineties.
The Jeep comes from Denmark, was not drivable and had a not inconsiderable problem with rust.
Typical for vehicles from Denmark, I think.
Not the best climatic conditions for older vehicles.
But it was not expensive, so I take it.
To get the engine running was not a problem, the oilpump was faulty.
I took the Jeep apart, for storage and to rebuilt it later.
One time, the crankshaft and the gearbox found their way into my M38. nice to have spare parts, when you in need of them.
The years passed, other projects were more important, but the Jeep (in parts) was still there.
Occasionally, I rebuilt the engine ,the gearbox, do the springs and sand blast and painting some small parts. The frame I have pre cleaned for blasting.
This was in April 2011
The stripped and pre cleaned frame.

As the body, so the frame has some rust.

A lot of rust.

The spring bushing’s are also gone to beyond.

Some small parts for re use

Some fitting

Digging in the dirt and find a crack

The first coat of black. After the next one the Sprigs are ready for assembly.

Then, again, the years passed.
This year, I resume the project.
Before I do the frame, I had to overhaul the axles.
Need to be cleaned

The last maintanance is long, very long ago

The Diff looks very good

Not so the wearing parts

Some soaking in thinner

So the blasting is easyer.

Screws and plugs ready for use

Knuckles primed

Axle primed

New Shells installed

Usefull to clean the threads

New bearings

Cleaned and re packed with grease,


The front axle is ready.
Continue with the rear axle.
Again, cleaning first.

Looks like somebody once trys to remove the hub without a puller.
Yes, Bubba is all around the world.

Old, but it works fine for that.

This side looks a little bit like grease, the other side do not.
The bearings are gone

The hubs re shaped and primed

Primed

When I start with my hobby, many years ago, I bough those bearings at my first parts collect trip, but never use them until this time.

First coat drab.

The shimms are rusty. Some time in citric acid and they are reuseble

Right end play

Next for drab

Time for the frame again

The rear crossmember was not the only rusted part
Not seen something like that before.

After the welding was finished, I blasted the frame

Primed it

And painted it

Those Ford GPW guys will hate me for that.
Years ago I got a box full of those original Eyebolt’s

The rear axle ready to install
In the background under the cover, the "back to life" Jeep
http://www.willysmjeeps.com/v2/modules. ... ic&t=12400

The frame ready to roll.

Have some steeringboxes to look to.

Many years ago I bough a Repair kit with this sector shaft comes from.
Get in the box only with a little ginding.

The worm needed only a nice clean up

How to hold the balls for assambling,

And installed

How you should use the TM’s if you are not for sure, how it goes,for example

And installed

All hoses and lines installed

Ready for the power plant

Need to install the exhaust.

Except the muffler, the pipes are the old ones.
The muffler is a repro, so the tail pipe does not fit from the angle.
So I took a pipe from a VW Golf for adaption.
Need the flangle to be attached,blasted and coated

So the Frame is done first of all
So far so good up to here, no trace of hardcore yet.
But this thread will be continued.
Sincerely yours
Frank